Shear Cutting Force Formula:
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Definition: Shear cutting force is the force required to cut or shear a material, calculated as the product of the material's shear strength and the cross-sectional area being cut.
Purpose: This calculation helps engineers and metalworkers determine the appropriate machinery and power requirements for cutting operations.
The calculator uses the formula:
Where:
Explanation: The shear strength represents the material's resistance to cutting, while the area determines how much material is being cut simultaneously.
Details: Accurate shear force calculations ensure proper machine selection, prevent equipment overload, and help achieve clean cuts with minimal deformation.
Tips: Enter the material's shear strength in Pascals and the cross-sectional area in square meters. All values must be > 0.
Q1: How do I find a material's shear strength?
A: Shear strength is typically 70-80% of tensile strength for metals. Check material specifications or engineering handbooks.
Q2: What's a typical shear strength for mild steel?
A: Approximately 300-400 MPa (300,000,000-400,000,000 Pa).
Q3: How do I calculate cross-sectional area?
A: For rectangular cuts: thickness × length. For circular cuts: π × (radius)².
Q4: Why is the result in Newtons?
A: Newton is the SI unit of force. 1 N = 1 kg·m/s².
Q5: How does blade angle affect shear force?
A: Angled blades reduce peak force by distributing cutting over time, but total energy remains similar.